THERMOSTAT > REMOVAL

for Preparation Click here



1. DRAIN ENGINE COOLANT (w/ Water Inlet Drain Cock Plug)



A198899E01


Text in Illustration 
*1
Water Filler Cap Sub-assembly
*3
Radiator Drain Cock Plug
*2
Water Inlet Drain Cock Plug
-
-

CAUTION:
To avoid the danger of being burned, do not remove the water filler cap sub-assembly while the engine and assembly are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator assembly.

  1. Loosen the radiator drain cock plug.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.

  1. Remove the water filler cap sub-assembly.



    A201664E01

  1. Connect the hose to the water inlet drain cock plug.
    Text in Illustration 
    *1
    		Hose
    *2
    		Water Inlet Clip

  1. Remove the water inlet clip.



    A201666

  1. Pull out the water inlet drain cock plug.



2. DRAIN ENGINE COOLANT (w/o Water Inlet Drain Cock Plug)


A236548E01

CAUTION:
To avoid the danger of being burned, do not remove the water filler cap sub-assembly while the engine and assembly are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator assembly.

  1. Loosen the radiator drain cock plug.
    Text in Illustration 
    *1
    		Water Filler Cap Sub-assembly
    *2
    		Radiator Drain Cock Plug

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.

  1. Remove the water filler cap sub-assembly.



3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    A198882E01

  1. Loosen the hose clamp and disconnect the air cleaner hose.
    Text in Illustration 
    *1
    		Clamp
    *2
    		Guide

  1. Disengage the 2 clamps and 2 guides and remove the air cleaner cap.



4. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


    A198884

  1. Remove the air cleaner filter element.



5. REMOVE GENERATOR ASSEMBLY
(Click here)


6. REMOVE NO. 1 WATER BY-PASS PIPE


    A201673

  1. Remove the bolt and 2 nuts and disconnect the water by-pass pipe.



    A201674

  1. Remove the gasket.



7. DISCONNECT NO. 2 RADIATOR HOSE


    A201676

  1. Loosen the clip and disconnect the radiator hose.



8. REMOVE WATER INLET


    A198906

  1. Remove the 2 nuts and the water inlet.

  1. Remove the gasket.